By Steffen Andersen · 10. May 2019
We are primarily going to focus on the energy used to create each type of the cups, and how many re-uses are needed for a reusable cup to have a per-use energy consumption lower than a disposable cup. We will end the discussion with a deeper look into how the lifecycle of cups influences their environmental friendliness.
To write this blogpost I have done a lot of research and found some different sources that I will present during the post. You can see all the links in the end of the post.
The ceramic cups are largely made by heated clay. Clay comes from the ground and is normally mined near streams and rivers. The clay is then transported to production facilities for the ceramic cups. The clay needs to be mixed with several products such as quartz, feldspar and water. Further in the process the clay will be molded and formed to the cup form and then heated several times (depending on which mug you want). The heating process requires a lot of energy. (Ref.)
Reusable plastic cups are often made from polypropylene plastic (PP). The plastic is primarily made of naphtha oil which is made by a fraction of raw oil. These fractions are made during the refining process of oil where it is split into fractions of naphtha, hydrogen and other carbons. The plastic is then created in a process called polymerization and during this, monomers such as ethylene and propylene are linked together to form polymer chains, which the plastic eventually is made of. The plastic used for reusable plastic is thermoplastic, which is the definition of plastic that softens on heating and hardens again on cooling (Ref). After that process, the plastic is transported to a facility who will form the thermoplastic into plastic cups by injection molding.
Paper cups are made from wood chips. The chips are turned into wood pulp, which is then mashed into paper. Afterwards, a thin layer of PLA or PE plastic is applied to make the paper waterproof. The coated paper is then transported to manufacturers who might print on the paper and thereafter fold the paper into a cup shape and inserting the bottom.
Now let’s try to compare the different cups to each other. We will do it by the help of professor named Martin B. Hocking who analyzed the energy use of disposable and reusable cups back in 1994 (Ref). This is the latest research we could find in the area.
A ceramic cup requires 14.1MJ (14.100 KJ) per cup to manufacture. A reusable plastic cup takes 6.3 MJ (6.300
Then let’s add the energy of washing. In Martin B. Hocking indicates a commercial washier requires between 80 and 120 KJ of to wash a single cup amongst an entire wash load. The reason for the high emission of KJ washing a single cup is due to the energy used when heating up the water and cooling it down again so quickly. A commercial washer has a wash cycle, a rinse cycle, and heats the water to a scalding 80 degrees C. (Ref)
You should take in to consideration that the analysis was made in 1994 and we did not have the most efficient commercial dishwashers. This still doesn’t mean that commercial dishwashers doesn’t uses a large amount of energy washing. It means that the energy used can vary from machine to machine.
Besides taking washing into consideration, we will need to consider the difference between the energy used, and energy expended at
Which gives another result than mentioned earlier, a reusable plastic cup needs to be used at least 17 times to be as efficient as a paper cup and a ceramic cup need to be used 38 times to be as efficient.
The used values for each technology are the best available at the market, which means the KJ can wary a lot if the manufacturing facility is inefficient. We need also to take into consideration that the values used is from the Martin B. Hocking analysis which is made in 1994 and somethings have changed since then.
The energy expenditure of disposables and reusable cups do also vary depending on the way they are either recycled or used for biomass as an energy source.
A discarded ceramic cup has no
Subtracting the recoverable energy usage we end up with an energy spend of 3936 KJ/cup for a recyclable plastic cup and 383 KJ/cup for paper cups. The ceramic cup will stay the same. Which gives the following use of energy in the life-cycle of the cups.
Collection of plastic in recycling operations has been estimated to have energy costs of 0.28-0.40
The numbers of times a reusable cups needs to be used depends on the energy cost in production, transportation and how the cups are
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